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Boeing’s Starliner suffers another helium leak casting tungsten

Boeing’s Starliner suffers another helium leak casting tungsten

2024-06-18
in Chemicals&Materials
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For the two astronauts that had just boarded the Boeing “Starliner,” this journey was actually aggravating.

According to NASA on June 10 neighborhood time, the CST-100 “Starliner” parked at the International Spaceport Station had an additional helium leakage. This was the 5th leakage after the launch, and the return time needed to be postponed.

On June 6, Boeing’s CST-100 “Starliner” approached the International Spaceport station during a human-crewed flight test objective.

From the Boeing 787 “Dreamliner” to the CST-100 “Starliner,” it carries Boeing’s expectations for both major markets of air travel and aerospace in the 21st century: sending human beings to the skies and afterwards outside the atmosphere. Unfortunately, from the lithium battery fire of the “Dreamliner” to the leakage of the “Starliner,” different technological and top quality issues were subjected, which appeared to reflect the inability of Boeing as a century-old manufacturing facility.


(Boeing’s CST-100 Starliner approaches the International Space Station during a crewed flight test mission. Image source: NASA)

Thermal splashing technology plays an essential role in the aerospace area

Surface conditioning and security: Aerospace vehicles and their engines operate under extreme problems and need to deal with numerous difficulties such as heat, high stress, high speed, corrosion, and put on. Thermal spraying technology can significantly enhance the life span and integrity of key elements by preparing multifunctional layers such as wear-resistant, corrosion-resistant and anti-oxidation externally of these parts. For instance, after thermal splashing, high-temperature location parts such as wind turbine blades and burning chambers of aircraft engines can withstand higher operating temperature levels, minimize maintenance costs, and expand the overall life span of the engine.

Maintenance and remanufacturing: The maintenance cost of aerospace tools is high, and thermal splashing modern technology can promptly fix put on or harmed parts, such as wear repair of blade sides and re-application of engine internal coverings, minimizing the need to replace new parts and saving time and price. Furthermore, thermal spraying additionally sustains the efficiency upgrade of old parts and understands reliable remanufacturing.

Lightweight style: By thermally spraying high-performance layers on light-weight substrates, materials can be offered added mechanical properties or special features, such as conductivity and warm insulation, without adding excessive weight, which fulfills the urgent requirements of the aerospace field for weight reduction and multifunctional combination.

New worldly development: With the development of aerospace technology, the demands for material performance are raising. Thermal spraying innovation can change standard materials into finishings with novel buildings, such as slope layers, nanocomposite coverings, etc, which advertises the research study advancement and application of new materials.

Modification and flexibility: The aerospace area has rigorous demands on the dimension, shape and function of parts. The adaptability of thermal spraying innovation enables finishings to be tailored according to particular demands, whether it is complex geometry or unique performance requirements, which can be accomplished by precisely regulating the layer thickness, structure, and framework.


(CST-100 Starliner docks with the International Space Station for the first time)

The application of round tungsten powder in thermal spraying innovation is primarily due to its distinct physical and chemical properties.

Finishing harmony and thickness: Spherical tungsten powder has excellent fluidity and reduced certain surface, which makes it less complicated for the powder to be uniformly distributed and melted throughout the thermal spraying process, thereby creating a much more uniform and dense layer on the substrate surface. This covering can give better wear resistance, rust resistance, and high-temperature resistance, which is important for crucial parts in the aerospace, energy, and chemical markets.

Boost layer efficiency: The use of round tungsten powder in thermal splashing can substantially enhance the bonding stamina, put on resistance, and high-temperature resistance of the coating. These advantages of spherical tungsten powder are especially essential in the manufacture of burning chamber finishes, high-temperature component wear-resistant layers, and other applications due to the fact that these components operate in extreme atmospheres and have very high product efficiency needs.

Reduce porosity: Compared with irregular-shaped powders, spherical powders are more likely to reduce the development of pores throughout stacking and melting, which is exceptionally valuable for finishings that need high securing or rust infiltration.

Appropriate to a range of thermal splashing innovations: Whether it is flame spraying, arc splashing, plasma spraying, or high-velocity oxygen-fuel thermal spraying (HVOF), round tungsten powder can adjust well and show good process compatibility, making it very easy to select one of the most appropriate splashing modern technology according to different needs.

Unique applications: In some special areas, such as the manufacture of high-temperature alloys, finishings prepared by thermal plasma, and 3D printing, spherical tungsten powder is also made use of as a reinforcement stage or straight comprises a complex structure component, more broadening its application variety.


(Application of spherical tungsten powder in aeros)

Distributor of Spherical Tungsten Powder

TRUNNANO is a supplier of tellurium dioxide with over 12 years experience in nano-building energy conservation and nanotechnology development. It accepts payment via Credit Card, T/T, West Union and Paypal. Trunnano will ship the goods to customers overseas through FedEx, DHL, by air, or by sea. If you want to know more about casting tungsten, please feel free to contact us and send an inquiry.

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