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ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant

ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant

2024-05-06
in Chemicals&Materials
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Overview of ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant

Metal powder is a common form of metal that has been processed into fine particles, ranging from a few micrometers to over 100 microns in diameter. It plays a crucial role in various industrial applications due to its unique properties and versatility.

Features of ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant

Physical Characteristics

Particle Size: Ranging from nanometers to hundreds of micrometers, the size distribution significantly influences the powder’s flowability, packing density, and sintering behavior.

Shape: Particles can be spherical, irregular, flake-like, or dendritic, each shape affecting the final product’s mechanical properties and surface finish.

Purity: Depending on the production method, metal powders can achieve high levels of purity, critical for applications like electronics and aerospace where impurities can degrade performance.

Density: While less dense than their solid counterparts due to the presence of air between particles, metal powders can be densely packed during processing to approach the density of the solid metal.

Chemical Properties

Reactivity: Some metal powders, particularly aluminum and titanium, are highly reactive with air and moisture, necessitating careful handling and storage under inert atmospheres or vacuum.

Oxidation: Exposure to air can lead to surface oxidation, forming a passive layer that affects sintering and other processes. This can be managed through surface treatment or use of protective atmospheres.

ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant

(ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant)

Parameters of ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant

Molybdenum disulfide (MoS2), also known as molygraphite or MoS, is a naturally occurring compound with exceptional lubrication properties, making it a popular choice in various industries, particularly for high-temperature and high-pressure applications. ISO grade MoS2 powders, specifically those with a minimum 98.5% purity, are of great significance due to their superior performance characteristics.

ISO grading system for MoS2 powder refers to the international standard set by the International Organization for Standardization (ISO) to ensure consistent quality and compatibility across different manufacturers. The 98.5% minimum purity indicates that the powder contains at least this proportion of molybdenum disulfide, with the remaining 1.5% being impurities, which are typically composed of trace elements and very small amounts of other compounds.

The key parameters of ISO grade 98.5% MoS2 powder for lubricants include:

1. Particle Size Distribution: This refers to the range of particle sizes present in the powder. For lubricant-grade MoS2, a narrow and uniform distribution is desired, ensuring consistent film formation and effective lubrication. The typical size range may vary from sub-micron to a few micrometers, depending on the application requirements.

2. Purity: As mentioned, the minimum purity of 98.5% ensures minimal contamination, which is crucial for maintaining the lubricating properties and avoiding potential wear on machinery.

3. Crystal Structure: MoS2 forms in two primary crystal structures, hexagonal and monoclinic. High-quality lubricant-grade MoS2 usually has a predominantly hexagonal structure, providing better lubricity and resistance to oxidation.

4. Surface Finish: A smooth surface finish on the particles promotes better adhesion and reduces friction, enhancing the overall performance of the lubricant.

5. Thermal Stability: Molybdenum disulfide is known for its exceptional thermal stability, allowing it to maintain its lubricating properties under high temperatures. The ISO grade 98.5% powder should demonstrate this property to withstand operating conditions without degradation.

6. Compatibility: The powder must be compatible with the base lubricants and other additives used in various industrial applications, ensuring a homogeneous mixture and preventing settling or agglomeration.

7. Resistant to Wear: High-purity MoS2 has excellent wear resistance, protecting metal surfaces from damage and extending the lifespan of equipment.

8. Oxidation Resistance: The ISO grade 98.5% powder should exhibit low oxidation rates, preventing the formation of abrasive oxides that can compromise lubrication.

In conclusion, ISO grade 98.5% molybdenum disulfide powder for lubricants is a premium product characterized by its high purity, well-defined particle size distribution, and desirable physical and chemical properties. These attributes make it an ideal choice for demanding applications where reliable lubrication and longevity are critical. By adhering to the ISO standards, manufacturers ensure that their products meet the industry’s expectations for performance, reliability, and consistency.

ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant

(ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant)

FAQs of ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant


Q1. What is ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant, and how is it made?
Metal powder consists of fine metallic particles that have been processed from larger metal pieces. Common production methods include atomization, where molten metal is sprayed into tiny droplets that solidify into powder; chemical reduction, which converts metal compounds into elemental metal powders; and mechanical processes such as grinding.
Q2. Why are metal powders used instead of solid metals in manufacturing?
ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant offer several advantages, including the ability to create complex shapes through processes like powder metallurgy and additive manufacturing without needing further machining. They also allow for the production of porous or composite materials, and can result in less material waste.
Q3. Are all metal powders the same, or do they vary in composition and properties?
Metal powders can vary greatly depending on the base metal or alloy, particle size, shape, and purity. Different compositions suit specific applications, from iron and steel powders for structural components to titanium and aluminum powders for lightweight, high-strength parts.
Q4. How does particle size affect the performance of ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant?
Particle size influences the flowability, packing density, and sintering properties of ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant. Finer powders generally have a higher surface area, which can enhance reactions or bonding during sintering but may also increase the risk of agglomeration or require special handling due to dustiness.
Q5. What safety precautions should be taken when handling metal powders?
Given the potential for fire, explosion, and respiratory hazards, appropriate safety measures include using personal protective equipment (PPE) such as respirators and gloves, storing powders in a dry, cool, and controlled environment, avoiding sparks and open flames, and ensuring adequate ventilation to minimize dust accumulation.
Q6. Can ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant be recycled or reused?
Yes, many ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant can be reclaimed and recycled, either directly back into the production process or after suitable treatment. Recycling helps reduce waste and raw material costs.
Q7. How does ISO grade MoS2 98.5%min molybdenum disulfide powder for lubricant contribute to sustainable manufacturing practices?
By enabling efficient use of materials through near-net shape production, minimizing waste, and allowing for the recycling of scrap and unused powder, metal powder technologies support sustainability goals. Additionally, advancements in additive manufacturing using metal powders can lead to lighter, more energy-efficient products.
Q8. What are some common applications of metal powders in daily life?
Metal powders are used in a wide range of everyday items, from car engine parts and bicycle components made through powder metallurgy to the coatings on kitchen appliances for durability and corrosion resistance. They’re also found in electronic devices, batteries, and even some medical implants.

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